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Robots bend large heavy metal plates
After hitting upon the idea of industrializing the building trade with the aid of prefabricated steel box panels, BSC began to search for an integrated automation solution for their production. The task was to prefabricate precision-fit elements in a large variety of shapes, sizes and widths.
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Automatic bending of sheet metal
Previously, Metallkonzept Glaser GmbH used manual handling when bending sheet metal. In order to offer the bent parts at lower prices, the company was looking for a more cost-effective alternative.
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Handling of die-cast parts
When AUDI AG decided to invest in a new die-casting pilot plant for the experimental foundry at the Ingolstadt works, the company looked for an automatic handling solution to go with it. The requirements were process reliability, repeatability, short cycle times and high flexibility, in order to be able to produce as large a range of parts as possible in limited space.
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Injection molding applications
When Mürdter Metall- und Kunststoffverarbeitung GmbH won a contract with a system supplier to the automotive industry to manufacture door side linings for an airbag system, it was clear that an automated solution would be needed. The main requirements on the handling systems were a long reach, both horizontally and vertically, and a high degree of flexibility.
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Grips firmly in grip
Soft grips come today as standard on high-tech bottle crates. Production requires high quality automation as the basis for subsequent installation in the bottle crates. The HEKUMA automation system removes 8 soft grips per cycle and precisely positions and orientates them in transport pallets for further processing.
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Robot sorts and stacks packaged door frames
Ligmatech, a German specialist for automation systems in the wood processing industry, received an order for an automatic palletizing and sorting system for door frames.
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Handling of dishwater housings
BSH Bosch und Siemens Hausgeräte relies increasingly on automation for the manufacture of its dishwashers. Therefore the company also planned to automate the application of bitumen sound-deadening pads to dishwasher housings.
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Handling of tiles
Previously this area involved manual operations. At that time each operator had to lift roof tiles weighing a total of 1.5 tonnes per day. This task was now to be automated.
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Unloading of an injection molding machine
At Dynamit Nobel, linear units are increasingly being replaced by jointed-arm robots. This was also the case when the time came to automate the handling of bumpers and welding parts for the DaimlerChrysler S-class: only this kind of robot could guarantee that the bumper surfaces would remain damage-free. If any scratches were made, a smooth paint finish would no longer be possible.
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Robot optimizes cutting of pork sides
In a European Commission-sponsored project for automated pre-cutting of pork sides, Gilde Hedmark og Oppland Slakterier BA (Gilde Hed Opp) saw for itself how efficiently robotic systems can operate in the meat processing industry today. In the course of the project, the company integrated a KR 125 six-axis jointed-arm robot into its production. The main requirements were cost-effectiveness, flexibility, precise anatomical cuts, and a throughput of at least 400 pork sides per hour.
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