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Custom-tailored solutions for your application |
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Synergies in polyurethane foam technology
With the development of a new process in polyurethane foam technology for the production of thin-walled side member covers, Dynamit Nobel Kunststoff GmbH caused quite a stir. The result was better flow characteristics and shorter cycle times through an improved cooling process and, not least, an extremely light but also rigid part.
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Bending of tubes
Since it is not possible to manufacture tube/hose/tube combinations in a single program cycle on conventional tube bending machines, Rosenberger AG was looking for a more flexible bending system which would at the same time provide outstanding precision, process reliability, and ease of operation.
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Grinding of chainsaw tracks
In order to achieve higher quality and shorter cycle times, STIHL wanted an automated solution for the grinding and deburring of wear protectors welded onto the bars of its chain saws, thus replacing the existing manual work stations.
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Robots at die-casting machine for vehicle transmission
Development work and series start-up for castings tie up machine capacity which would otherwise be available for actual production. Diecasting Technologies Center (DTC), located in Dohna near Dresden, was founded to provide a way around this problem.
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Injection molding applications
When Mürdter Metall- und Kunststoffverarbeitung GmbH won a contract with a system supplier to the automotive industry to manufacture door side linings for an airbag system, it was clear that an automated solution would be needed. The main requirements on the handling systems were a long reach, both horizontally and vertically, and a high degree of flexibility.
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Unloading of an injection molding machine
At Dynamit Nobel, linear units are increasingly being replaced by jointed-arm robots. This was also the case when the time came to automate the handling of bumpers and welding parts for the DaimlerChrysler S-class: only this kind of robot could guarantee that the bumper surfaces would remain damage-free. If any scratches were made, a smooth paint finish would no longer be possible.
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More freedom of movement in production of drinks crates
For the production of reusable drinks crates using the in-mold labeling process, Linpac Stucki Kunststoffverarbeitung GmbH invested in three fully automated injection molding cells from Husky Injection Molding Systems S.A.
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Automatic surface inspection of painted plastic parts
Through ever higher demands in quality management, manual inspection processes are being increasingly pushed to the limits. In the context of a research exercise, Rosenheim Polytechnical Institute developed an optical surface inspection process for evaluating the quality of painted parts in inline series production, documenting them and separating the bad parts if necessary.
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