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Robots link drop forging process
To increase the capacity of its drop forging shop, Buderus Edelstahl Schmiedetechnik GmbH invested in a fully-automatic press line for truck wheel hubs. The company was looking for robots to handle the forgings, which are at a temperature of 1,250 degrees Celsius.
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Handling of automotive safety parts
The die-casting company Eisenmann Druckguss wanted to automate the manufacture of flanges for electrical steering systems of cars – safety-related components, in other words. The special challenge in this case was that there was practically no tolerance with regard to repeatability.
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Handling of die-cast parts
When AUDI AG decided to invest in a new die-casting pilot plant for the experimental foundry at the Ingolstadt works, the company looked for an automatic handling solution to go with it. The requirements were process reliability, repeatability, short cycle times and high flexibility, in order to be able to produce as large a range of parts as possible in limited space.
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Pre-treatment of sand casting dies
The Weilbach, Germany plant belonging to Linde Material Handling uses the sand casting process to manufacture 51 so-called structural counterweights for forklift trucks. Linde was looking for a more cost-effective alternative to the existing solution, in which the required protective layer between the sand and the molten iron was applied manually in the form of an alcohol-based wash.
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Robots at die-casting machine for vehicle transmission
Development work and series start-up for castings tie up machine capacity which would otherwise be available for actual production. Diecasting Technologies Center (DTC), located in Dohna near Dresden, was founded to provide a way around this problem.
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Injection molding applications
When Mürdter Metall- und Kunststoffverarbeitung GmbH won a contract with a system supplier to the automotive industry to manufacture door side linings for an airbag system, it was clear that an automated solution would be needed. The main requirements on the handling systems were a long reach, both horizontally and vertically, and a high degree of flexibility.
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Unloading of an injection molding machine
At Dynamit Nobel, linear units are increasingly being replaced by jointed-arm robots. This was also the case when the time came to automate the handling of bumpers and welding parts for the DaimlerChrysler S-class: only this kind of robot could guarantee that the bumper surfaces would remain damage-free. If any scratches were made, a smooth paint finish would no longer be possible.
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More freedom of movement in production of drinks crates
For the production of reusable drinks crates using the in-mold labeling process, Linpac Stucki Kunststoffverarbeitung GmbH invested in three fully automated injection molding cells from Husky Injection Molding Systems S.A.
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Automatic surface inspection of painted plastic parts
Through ever higher demands in quality management, manual inspection processes are being increasingly pushed to the limits. In the context of a research exercise, Rosenheim Polytechnical Institute developed an optical surface inspection process for evaluating the quality of painted parts in inline series production, documenting them and separating the bad parts if necessary.
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