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Bending of tubes
Since it is not possible to manufacture tube/hose/tube combinations in a single program cycle on conventional tube bending machines, Rosenberger AG was looking for a more flexible bending system which would at the same time provide outstanding precision, process reliability, and ease of operation.
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Adhesive bonding of complete car headlight casings
Reinhardt-Technik, a major supplier of dispensing and mixing equipment, wanted to automate a process for preparing car headlights for bonding.
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Handling and machining of various wheels
Borbet, a manufacturer of alloy wheels for cars and trucks, was looking for an automated solution for machining and painting that would be suitable not only with regard to variations in handling of the wheels during machine loading and unloading, but also for the interaction with the materials flow systems.
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Automatic insertion of screws in plastic vehicle members
Hybrid designs, because they combine cost-effective deep drawing with injection molding, make it possible to produce complex, ready-to-install components in just a few steps.
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Removal of securing bands
Securing bands which hold crates of empty bottles together during transport back to the filling plant must be cut and removed before the bottles can be washed and refilled. There is thus a requirement in the beverage industry for band removal machines.
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Deburring of plastic toboggans
A user produces toboggans and child seats made of plastic. After the blow molding process, while the plastic is cooling and shrinking, apertures have to be cut in the toboggans and the backrests of the child seats, and the edges have to be deburred.
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Cutting with a waterjet
Holes are cut in automobile carpets to make subsequent installation in the vehicle easier and to eliminate the need for rework. In the past, Trevest used cutting and punching devices to do this, but these devices were not flexible enough. This meant that during changeovers the die had to be modified or exchanged – a time-consuming procedure.
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Grinding and polishing of implants
Aesculap’s benchmark factory in Tuttlingen manufactures high-quality implants. In the past, work in this field was primarily carried out manually. Then Aesculap wanted to optimize the entire process. The motivation to do this was strong pressure to reduce costs and the resultant desire for higher cost-effectiveness.
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Automatic bending of sheet metal
Previously, Metallkonzept Glaser GmbH used manual handling when bending sheet metal. In order to offer the bent parts at lower prices, the company was looking for a more cost-effective alternative.
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Handling of dishwater housings
BSH Bosch und Siemens Hausgeräte relies increasingly on automation for the manufacture of its dishwashers. Therefore the company also planned to automate the application of bitumen sound-deadening pads to dishwasher housings.
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