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Synergies in polyurethane foam technology
With the development of a new process in polyurethane foam technology for the production of thin-walled side member covers, Dynamit Nobel Kunststoff GmbH caused quite a stir. The result was better flow characteristics and shorter cycle times through an improved cooling process and, not least, an extremely light but also rigid part.
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Spraying of parting agent
Sommer Allibert Industrie’s plant at Mouzon, France produces carpets for automobiles. As part of this process, parting agent is sprayed into molds. These molds are used to produce insulating foam, which serves as a sound-attenuating layer between the carpet and the floor panel. The use of parting agent means that the foam can be removed easily and without damage.
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Handling of molds with KR 500
The company was looking for an automated solution for coating and handling the cores.
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Plasma coating in a vacuum
When work was first begun on moving the thermal spraying process to a low-pressure atmosphere, the question arose of what handling devices should be used, since humans could not enter the vacuum chamber when it was filled with argon, a rare gas.
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Pre-treatment of sand casting dies
The Weilbach, Germany plant belonging to Linde Material Handling uses the sand casting process to manufacture 51 so-called structural counterweights for forklift trucks. Linde was looking for a more cost-effective alternative to the existing solution, in which the required protective layer between the sand and the molten iron was applied manually in the form of an alcohol-based wash.
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Robot park in body shop
In the body shop of the Ford plant in Cologne-Niehl, Germany, robots have to able to produce any of the possible variants of the Fiesta.
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Adhesive bonding of complete car headlight casings
Reinhardt-Technik, a major supplier of dispensing and mixing equipment, wanted to automate a process for preparing car headlights for bonding.
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Handling and machining of various wheels
Borbet, a manufacturer of alloy wheels for cars and trucks, was looking for an automated solution for machining and painting that would be suitable not only with regard to variations in handling of the wheels during machine loading and unloading, but also for the interaction with the materials flow systems.
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Unloading of an injection molding machine
At Dynamit Nobel, linear units are increasingly being replaced by jointed-arm robots. This was also the case when the time came to automate the handling of bumpers and welding parts for the DaimlerChrysler S-class: only this kind of robot could guarantee that the bumper surfaces would remain damage-free. If any scratches were made, a smooth paint finish would no longer be possible.
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More freedom of movement in production of drinks crates
For the production of reusable drinks crates using the in-mold labeling process, Linpac Stucki Kunststoffverarbeitung GmbH invested in three fully automated injection molding cells from Husky Injection Molding Systems S.A.
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