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Custom-tailored solutions for your application |
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Handling of dishwater housings
BSH Bosch und Siemens Hausgeräte relies increasingly on automation for the manufacture of its dishwashers. Therefore the company also planned to automate the application of bitumen sound-deadening pads to dishwasher housings.
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Robot sews car seat covers
Previously, BMW had all of the main seat components for its cars sewn manually. Alternative automatic processes were ruled out due to the complexity of the sewing process.
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Robot handles colters
Lemken, a manufacturer of agricultural implements, was looking for an automatic handling solution for various wearing parts upstream of and between the stations of a forming and heat-treatment system.
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Handling of car cable ducts
A particular challenge was presented by the twisted shape of the cable ducts and the varying positions of the mounting points on these plastic parts.
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Body shop Mercedes-Benz A-Class
DaimlerChrysler’s Mercedes A-class body shop employs a variety of joining processes. For example, about 3,900 spot welds have to be made on 290 different sheet metal parts. DaimlerChrysler was looking to automate these processes through the use of robots; at the top of the priority list were short cycle times, which required high acceleration capability.
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Injection molding applications
When Mürdter Metall- und Kunststoffverarbeitung GmbH won a contract with a system supplier to the automotive industry to manufacture door side linings for an airbag system, it was clear that an automated solution would be needed. The main requirements on the handling systems were a long reach, both horizontally and vertically, and a high degree of flexibility.
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Automatic bending of sheet metal
Previously, Metallkonzept Glaser GmbH used manual handling when bending sheet metal. In order to offer the bent parts at lower prices, the company was looking for a more cost-effective alternative.
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Bending of tubes
Since it is not possible to manufacture tube/hose/tube combinations in a single program cycle on conventional tube bending machines, Rosenberger AG was looking for a more flexible bending system which would at the same time provide outstanding precision, process reliability, and ease of operation.
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Handling of automotive safety parts
The die-casting company Eisenmann Druckguss wanted to automate the manufacture of flanges for electrical steering systems of cars – safety-related components, in other words. The special challenge in this case was that there was practically no tolerance with regard to repeatability.
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Dexterity to rival the human hand
For the series production of washing machine drums, the company Fried was looking for a solution that could guarantee a very high level of automation and high availability. All production cells used in the past for this kind of component were implemented with many manual activities and did not meet with the expectations of the company.
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