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Top quality in 13 minutes
At BOA AG, a KUKA robot welds not only quickly, but also with high quality.
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Robot park in body shop
In the body shop of the Ford plant in Cologne-Niehl, Germany, robots have to able to produce any of the possible variants of the Fiesta.
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Welding of automotive front ends
Automotive supplier Läpple produces front ends for the DaimlerChrysler Mercedes CLK, among other things. Läpple’s fast-paced environment – with three-shift operation and “just in time” contracts – demands precise welding processes and permanent availability.
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Spot welding of steel cabinets
When Stähli, a manufacturer of steel cabinets, was confronted with downward pressure on prices due to competition, it became obvious that the company had to increase its productivity. This meant that automation of the welding processes was absolutely vital.
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Welding of rotary assemblies
When Trützschler makes rotary drums for high-performance carding machines, i.e. machines for opening and cleaning in the textile industry, extremely high precision is demanded.
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Welding of safety-related parts
SBH supplies modern shoring technology for all civil engineering applications. The manufacture of these components involves important safety considerations, since the parts may have to withstand the pressure of heavy road traffic or adjacent buildings, for example.
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Welding of aluminum vehicle bodies
Given the interlinked operations of supplier plants of the AIXAM MEGA Group, of which CARmetal is a member, the company has to provide a specified number of body frames per day. For this reason, and due to rising production volume, the car manufacturer wanted to invest in a state-of-the-art robotic cell.
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Body shop Mercedes-Benz A-Class
DaimlerChrysler’s Mercedes A-class body shop employs a variety of joining processes. For example, about 3,900 spot welds have to be made on 290 different sheet metal parts. DaimlerChrysler was looking to automate these processes through the use of robots; at the top of the priority list were short cycle times, which required high acceleration capability.
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Injection molding applications
When Mürdter Metall- und Kunststoffverarbeitung GmbH won a contract with a system supplier to the automotive industry to manufacture door side linings for an airbag system, it was clear that an automated solution would be needed. The main requirements on the handling systems were a long reach, both horizontally and vertically, and a high degree of flexibility.
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Unloading of an injection molding machine
At Dynamit Nobel, linear units are increasingly being replaced by jointed-arm robots. This was also the case when the time came to automate the handling of bumpers and welding parts for the DaimlerChrysler S-class: only this kind of robot could guarantee that the bumper surfaces would remain damage-free. If any scratches were made, a smooth paint finish would no longer be possible.
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